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Production Job Progress

Introduction

Production job progress helps teams understand how material moves through a job after work has started. It shows what has been received as usable output, what is still pending, what failed quality checks, what became recoverable scrap, and what was lost as waste.

For manufacturers and wholesalers, this makes production status easier to explain across teams. Production managers can see whether a job is on track, quality teams can separate rejected output from usable output, finance teams can understand loss and scrap value, and sales or operations teams can see what is ready for the next step or customer order.

Use this page when you want to understand how Loupe Factory calculates job progress, efficiency, and production run history from the weights recorded on each production job.

How Loupe Factory Calculates Job Progress and Efficiency

Loupe Factory tracks production at the job level by separating material into five operational buckets:

  • Received: good output weight recorded back from the job
  • Rejected: output weight that was produced and received, but failed quality
  • Scrapped: tracked recoverable material kept separate from normal output
  • Waste: unrecoverable loss that is not stored back as inventory
  • Pending: weight that has not yet been accounted for

The calculation view uses the same five buckets. If a requested weight exists, Loupe Factory uses it as the progress base. Otherwise, it uses issued weight.

Example split

100 g progress base accounted for by outcome

This example shows 82 g received, 5 g rejected, 8 g scrapped, 5 g waste, and 0 g pending.

82 g received 5 g rejected 8 g scrapped 5 g waste 0 g pending

Step 1: Determine the progress base

For each production job, Loupe Factory first decides what weight should be used as the job's base:

\[ \text{Progress Base} = \begin{cases} \text{Requested Weight}, & \text{if requested weight is available} \\ \text{Issued Weight}, & \text{otherwise} \end{cases} \]
\[ \text{Pending Weight} = \text{Progress Base} - \text{Received} - \text{Rejected} - \text{Scrapped} - \text{Waste} \]

In day-to-day terms, this means Loupe Factory prefers the weight your team was asked to deliver. If that number was never set, it falls back to the weight that was actually issued into the job.

Step 2: Progress bar percentages

The progress bar on a production job divides each bucket by the same Progress Base so teams can see where the material currently stands:

\[ \text{Completed Percentage} = \frac{\text{Received}}{\text{Progress Base}} \times 100 \]
\[ \text{Pending Percentage} = \frac{\text{Pending}}{\text{Progress Base}} \times 100 \]
\[ \text{Rejected Percentage} = \frac{\text{Rejected}}{\text{Progress Base}} \times 100 \]
\[ \text{Scrapped Percentage} = \frac{\text{Scrapped}}{\text{Progress Base}} \times 100 \]
\[ \text{Wasted Percentage} = \frac{\text{Waste}}{\text{Progress Base}} \times 100 \]

This is why the progress view helps production, quality, and operations teams read the same job differently without changing the underlying numbers.

Step 3: Efficiency chips on the production job

Loupe Factory also shows four efficiency measures on each production job. These answer a different question from the progress bar: not just where the material is, but how efficiently the job converted it.

\[ \text{Output Percentage} = \frac{\text{Received} + \text{Rejected}}{\text{Progress Base}} \times 100 \]

Output % is the practical yield figure for the job. Rejected weight is included because it was still physically produced and measured back from the stage.

\[ \text{Gross Waste Percentage} = \frac{\text{Waste} + \text{Scrapped}}{\text{Progress Base}} \times 100 \]

Gross Waste % captures the full process loss, including tracked scrap.

\[ \text{Net Waste Percentage} = \frac{\text{Waste}}{\text{Progress Base}} \times 100 \]

Net Waste % is the true loss waste figure in Loupe Factory. It excludes scrap and focuses only on unrecoverable loss.

\[ \text{Consumption Percentage} = \frac{\text{Waste} + \text{Scrapped}}{\text{Received} + \text{Rejected}} \times 100 \]

Consumption % shows how much material was lost for every unit of measured output produced. Lower values indicate a tighter, more efficient process.

Simple job example

If a job starts with a 100 g progress base and ends with 82 g received, 5 g rejected, 8 g scrapped, and 5 g waste, Loupe Factory shows:

  • Output: 87.0%
  • Gross Waste: 13.0%
  • Net Waste: 5.0%
  • Consumption: 14.9%

Tip

If neither requested weight nor issued weight is available, Loupe Factory can still show a practical progress split from the recorded totals, but the most reliable efficiency percentages come from jobs with a clear base weight.

Next Steps

  • Production Tracking: Create production jobs, receive output, record losses, and view production run history.
  • Order Management: Understand how linked production jobs affect order progress and production metrics.
  • Reporting & Analytics: Review production efficiency reports and export loss data.